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SERVICES

Liquid Pipelines

Liquid Pipeline

Liquid Pipeline Construction

InterCon Construction, Inc. has the ability to offer a full range of construction and maintenance services to the oil and gas pipeline industry. We have the capabilities to provide services from 2” through 42” pipe systems in both cross country and urban areas.

01

Mainline Construction

We have the experience and resources to implement complete pipeline construction services; from layout and constructability reviews during the engineering phase to procurement, fabrication, installation, and commissioning. This includes completing new pipeline construction or take-up and relays in cross-country and urban-type settings. We have the experience with installing pipelines in a variety of soil and environmental conditions, and we pride ourselves on the consistent quality of our workmanship.

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02

Facilities

We have the capabilities and experience to build full gas compressor stations, town border stations, regulator and meter stations, as well as petroleum product pumping stations, and tank farm manifold systems. Our team self-performs all mechanical work including stainless steel instrumentation tubing, stopple installation, and fabrication. Our crews also self-perform most civil work. Included in our workforce is a  network of high-quality subcontractors for structural concrete, electrical, dewatering, sheeting, millwright, structural steel fabrication and installation, and fencing. Our firm serves as the general contractor for the entire installation and provides a single point of responsibility for our customers.

Major self-performed scope of services include the following:

  • 2” through 42” fabrication and installation
  • Regulator, Meter, Compressor, and Pumping Stations
  • Launchers and Multi-Pig Receivers
  • Shop Fabrication
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03

Fabrication

To effectively manage quality control, delivery schedules, and costs, we have invested and developed in-house pipe fabrication capabilities. This includes a 20,000 sq. ft. indoor fabrication facility and approximately five acres of yard space at its Waunakee, Wisconsin location to accommodate the company’s fabrication capabilities. Our fabrication crews have the tools and equipment to fabricate and test pipe up to 42-in. diameter up to 1.00-in thickness. We perform rigorous procedures to test the integrity of our welds, as well as hydrostatically testing our piping and valve assemblies.

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04

Hydrostatic Testing

As a part of our pipeline expertise, we provide full service hydrostatic testing and drying for pipelines of any length and diameter. Our hydrostatic testing equipment includes all necessary pressure and temperature chart recorders, dead weights, pumps, and tankers.

Where dictated, we perform hydrostatic testing on piping and valve assemblies prior to system installation and full-scale testing. This ability allows us to integrate vital quality control protocols on especially complex installations. As a contractor who has extensive experience in cold weather conditions, we have established procedures for hydrostatic testing in a wide range of temperature conditions and climates.

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05

Pipeline Integrity Digs

We have a long history of providing pipeline maintenance work for our customers. From short notice priority one anomaly digs to assisting with pig runs, we are available to assist our customers with all of their pipeline needs.

We understand the urgency of our customers’ underground infrastructure needs and the importance of evaluating and maintaining pipeline integrity. Towards this end, we provide the following services:

Anomaly Digs & Repairs

  • Reinforcing sleeve installations
  • Re-wraps and re-coatings
  • Clock Springs Installations

Assistance with Pig Runs

  • Provide lifting equipment to load and unload pigs
  • Chain in services
  • Pipeline Change Outs
  • Excavation
  • Drain-up
  • Stopple and by-pass installation
  • Assistance to stopple crews
  • Subcontracting of any required traffic control or roadway reconstruction
  • Tracking assistance
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06

Design Services

InterCon construction can provide engineering and design for many aspects of utility infrastructure, including; electric, gas, network, and telecommunications. Utilizing CAD drafting and industry or customer specific standards, InterCon provides designs with a focus on construction safety, plan readability, customer communication, cost savings through constructability reviews, and adherence to standards.

Our expertise includes:

  • Underground electric distribution and service: new distribution cable installations and life-cycle cable replacement projects
  • Overhead electric distribution and service: new extensions, system improvement/replacement projects, pole evaluations/replacements
  • Gas distribution: main and service extensions and replacement
  • Network systems: cable, conduit, and manhole installation
  • Telecommunications: pole evaluations/replacements, joint-use projects, fiber installs
  • CAD Drafting: AutoCAD Civil 3D platform
  • Surveying: utility easement exhibits, research and stake out of easements/property lines/right-of-way, direct reflect locating, mapping of utility features or other assets

Coupled with our construction groups, we have the ability to provide total project implementation and management of EPC (Engineer Procure Construct) projects allowing for a true “turn key” project for customers. We can also customize the design process to meet the customer-specific needs.

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07

Camera Verification

Experience peace of mind with InterCon Construction’s cutting-edge robotic camera technology for inspecting sewer and water lines. Our state-of-the-art robotic cameras offer unparalleled precision, allowing us to detect and assess any external threats or damages caused by trees, construction, or utility interferences. With our advanced inspection services, you can proactively identify potential issues before they escalate, saving you time, money, and headaches down the line. Trust InterCon Construction for comprehensive, reliable, and innovative solutions to safeguard your infrastructure.

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All Services

Utility construction is critical to the development of modern infrastructure. InterCon Construction offers a wide range of services from gas pipelines to renewable energy construction. 

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